Incorrect or incompletely latched connectors are among the most common and costly quality issues in manual assembly. High product variation, tight installation spaces, hidden assembly positions, and increasing time pressure make assembly errors almost unavoidable.
The consequences range from functional failures and time‑consuming rework to expensive recalls - risks that continue to grow as products become more complex.
Even with rising levels of automation, manual assembly remains a critical step in production - and traditional inspection methods such as visual checks or end‑of‑line testing often detect assembly errors far too late, impacting quality, efficiency, and overall manufacturing costs.
To reliably overcome your challenges, manufacturers need a technology that identifies assembly errors the moment they occur - not at the end of the line. This is exactly where ClickID comes in.
ClickID uses artificial intelligence and advanced sensor technology to detect, monitor, and validate the entire assembly process in real time. Our system precisely identifies the characteristic “click” of a correctly latched connector and provides immediate feedback to the operator. Assembly errors are detected instantly, allowing for direct correction - eliminating time‑consuming rework and reducing productivity losses.
Consistent digitization and recording of each individual assembly step allows processes to be tracked and documented seamlessly. Intelligent data processing enables detailed analyses of process quality, uncovers optimization potential, and provides a transparent foundation for continuous improvement.
With ClickID, you gain maximum process reliability, higher efficiency, and measurable cost savings in manual assembly.
ClickID gives the user immediate visual and haptic feedback as soon as an assembly process is faulty or successful. Any possible errors can be corrected immediately. And that saves you time and costs in the production process.
The data from the assembly monitoring can be stored both on-premise and in a cloud. Statistical values are forwarded to VOSS via a API in order to continuously improve the artificial intelligence and always provide you with the best detection of the assembly quality.
Data protection is a key issue and is also very important to us. ClickID does not make any direct audio recordings and protects the personal rights of the user. This means that no conversations or background noises that may contain private or confidential information are recorded.
ClickID masters your production challenges, especially when conventional quality assurance systems for manual production processes reach their limits.
Multi-customizing presents us with new challenges today: Every product that leaves production has been individually manufactured. In terms of manual production processes, this variance harbors the risk of forgetting process steps or even components. ClickID supports you in assembling these products without errors.
ClickID revolutionizes end-of-line testing. With precise defect detection and real-time feedback, it optimizes quality assurance, minimizes rework and increases productivity. In this way, every routine becomes the best performance and your production reaches a new level - perfection in every step.
ClickID also identifies and documents critical assembly processes, e.g. whether safety-relevant connectors have been inserted correctly. Rely on technology that protects against system failures.
Even routine tasks have a lot of potential for errors that are difficult to track in case of doubt. With ClickID, you can transform standard workflows into digitized production processes and identify sources of error. In this way, every routine becomes the best performance and your production reaches a new level - perfection in every step.
May 20–21, 2026
Messe Stuttgart, Germany
Hall 9, Booth 9207
June 09 - 11, 2026
Messe Stuttgart, Germany
Hall 4, Booth 4-E30
June 29 – July 1, 2026
Vogel Convention Center Würzburg, Germany
As a leading manufacturer of lines and connection technology, the VOSS Group can look back on decades of experience. This means we know exactly where the challenges lie in manual production. With ClickID, we have not only responded to these challenges, we have also implemented our own vision of improved and digitalized production.
Our drive? To increase quality with every step and provide you with a tool that can be seamlessly integrated into your processes and offers your employees maximum support.
ClickID software can be integrated into your workflow with our flexible API and other direct interfaces. These interfaces enable a simple and efficient connection so that data flows and processes between ClickID and your existing software solutions can interact smoothly.
With the aim of achieving the desired improvement in your production, we have developed a
5-point process - so we can ensure clean implementation in your production process.
Make an appointment for a consultation, define your application and set your quality target together with us.
In the second step, we specify technical requirements together, carry out preliminary measurements and develop a proof of concept (POC).
We subsequently train your employees in how to use the wearable and accompany the collection of long-term data and AI training.
Step 4 involves the customized configuration and adaptation of the software and AI, followed by the implementation of the devices in your process.
We check your system monthly, maintain the AI updates and are always available with our support if you have any questions or other concerns.
Everything you need to know about ClickID
ClickID is an intelligent wearable that uses AI and sensors to analyze movements and sounds. This enables it to reliably detect whether assembly processes have been carried out correctly and helps you identify and resolve errors at an early stage.
ClickID is easy to use and requires:
No, ClickID is designed not to hinder the work. Even in small or confined workspaces, operation remains flexible and efficient.
Yes, we offer you the opportunity to test ClickID in a multi-week proof of concept (PoC). This allows you to ensure that the system fits your processes optimally.
Each project is individual. A typical process looks like this:
We are happy to create a tailored plan for you, perfectly aligned with your needs.
Due to its AI-based technology, 100% accuracy cannot be guaranteed. However, ClickID significantly reduces rework and assembly errors, helping you save time and costs. We would be happy to advise you individually.
The system includes:
ClickID remains continuously connected to your production system. We use MQTT as the standard communication protocol, but this can be customized or extended as needed.
Yes, this is easily possible. Different scenarios can be trained and switched over-the-air within seconds.
ClickID is offered as a rental model that provides you with numerous advantages:
Other contract models are available upon request.
The duration of the learning phase is individual and depends on the scope of the integration. On average, the learning phase takes 1–2 weeks. This is followed by installation and integration into your production.
